Puffed Snacks Breakfast Cereals and Corn Flakes Production Line

Extruded Snacks Making Machine is a complex system that integrates multiple key equipment and process steps to efficiently and stably produce Extruded Snacks  products that meet the standards.

Corn flakes and breakfast cereals Processing Line is highly automatic including flour mixer, roller dryer, tablet, dryer ,high-temperature and hot air puffing oven; depends on the requirements of customers, can make different lines, such as plain flavor and caramel coating corn flakes and breakfast cereals.

Our products can be customized, tell us the specifications you need and our sales staff will provide you with the equipment and machine specifications that suit you best.

Production line composition and function
 

Raw material pretreatment: accept and process grains such as corn, wheat, oats as the main raw materials, and prepare for subsequent processing through a series of processes such as cleaning, de-stoning, and shelling.

Crushing and mixing: crush the processed grains into appropriate particle size and mix them evenly with other ingredients (such as juice, honey, salt, etc.) according to the recipe requirements.

Tempering and cooking: use a specially designed tempering machine to humidify and heat the mixture, and then send it to the cooking equipment to complete the gelatinization process to enhance the taste and nutritional value of the product.

Flake forming: use advanced flake technology to press the cooked material into thin flakes to ensure that each piece has good structural integrity and consistent thickness.

Baking and drying: the carefully designed tunnel oven or fluidized bed dryer allows the corn flakes to quickly lose water at a suitable temperature to form a crisp texture.

Seasoning spraying: an automatic seasoning system can be optionally equipped to evenly apply various flavors on the surface of the corn flakes to add rich flavor options.

Cooling and packaging: The last step is to cool the corn flakes after heat treatment and seal them with efficient packaging machinery to maintain freshness and extend shelf life.

 

Technical Parameters

Technical advantages and service support
 

Advanced technology application: Introducing advanced foreign technology and concepts, combined with local market demand, to develop corn flake production equipment that is more suitable for the Chinese market.
 

Energy-saving and environmentally friendly design: Focus on energy efficiency and environmental protection, reduce resource waste and environmental pollution, in line with the concept of green development.
 

Customized solutions: Provide personalized design solutions and technical guidance according to the specific conditions of different customers, help customers optimize production processes and improve product quality.
 

Comprehensive after-sales service: In addition to providing high-quality products, Decao is also committed to providing customers with a full range of services, including pre-sales consultation, installation and commissioning, operation training, and long-term technical support and maintenance.

 Corn flakes and breakfast cereals production line production process

Mixer---Screw hoister---Double-screw extruder---Air conveyor---cooling conveyor---Air conveyor---Flaking machine---Air conveyor---5-Layer oven-Hoister---Hoister---Material distributor---Hot air inflating machine---Multi-function shaper---sugar sprayer---Dryer---cooling conveyor.

Corn flakes processing line can produce breakfast cereal which is one kind of nutritional convenient food which is produced by this process line, using grist as basic material,  with different shapes, such as,  granule, flake, animal, ect.

One outstanding characteristic of the breakfast cereal is that it contains abundant compound carbohydrates and dietary fibre, strengthens lots of microelements, such as vitamin and mineral, and also can be added with cocoa and suger, like honey and maltose. It can be drunk directly after mixed into coffee, milk, yoghourt or functional drink. Children can eat breakfast cereal as sweet crispy snack. 

For more information about our Corn Flakes Production Line and Corn Flakes Processing Machine, please contact us!

Q1: What kinds of products can be made?

A:  Puffed Snacks Breakfast Cereals and Corn Flakes

Q2: What's the delivery time?

A: We usually need 40-45 days for large sizes, depends on the finished product.

Q3: What about the installation service?

A: We will send 1 engineer to the buyer's factory for a  around 10-day period installation and training to the operators.